Yamaha YZF-R125 Service Manual: Installing the exhaust assembly

Yamaha YZF-R125 Service Manual / Engine / Engine removal / Installing the exhaust assembly

1. Install:

  • Exhaust assembly "1"
  • Exhaust pipe nuts "2"
  • Exhaust assembly bolts "3" "4"

NOTE:

Do not fully tighten the nuts and bolts.

2. Tighten:

  • Exhaust pipe nuts "2"

  • Exhaust assembly bolt "4"

  • Exhaust assembly bolt "3"

Installing the exhaust assembly


    Installing the shift arm
    1. Install: Shift arm "1" NOTE: Make sure that the distance "a" between the center of the left rider footrest "2" and the center of the shift pedal "3" is within specification. ...

    Cylinder head
    * Yamaha bond No. 1215 (Three Bond No. 1215) ...

    Other materials:

    Removing the generator
    1. Remove: Generator rotor nut "1" Washer NOTE: While holding the generator rotor "2" with the sheave holder "3", loosen the generator rotor nut. Do not allow the sheave holder to touch the projection on the generator rotor. 2. Remove: Generator rotor "1" (with the ...

    Checking and lubricating the cables
    The following procedure applies to all of the inner and outer cables. WARNINGDamaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. 1. Check: Outer cable Damage Replace. 2 ...

    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

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