Yamaha YZF-R125 Service Manual: Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

  • Never disassemble brake components unless absolutely necessary.
  • If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
  • Never use solvents on internal brake components.
  • Use only clean or new brake fluid for cleaning brake components.
  • Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
  • Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
  • FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
  • Flush with water for 15 minutes and get immediate medical attention.
    Rear brake
    ...

    Checking the rear brake disc
    1. Remove: Rear wheel Refer to "REAR WHEEL" on page 4-12. 2. Check: Brake disc Damage/galling → Replace. 3. Measure: Brake disc deflection Out of specification → Correc ...

    Other materials:

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Installing the steering head
    1. Lubricate: Upper bearing Lower bearing Bearing races 2. Install: Lower ring nut Rubber washer Upper ring nut Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22. 3. Install: Upper bracket Steering stem nut NOTE: Temporarily tighten t ...

    Checking the front brake lever free play
    Checking the front brake lever free play Brake lever free play The brake lever free play should measure 2.0-5.0 mm (0.08-0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake system. WARNING An incorrect brake le ...

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