Yamaha YZF-R125 Service Manual: Introduction

WARNING

Disc brake components rarely require disassembly.

Therefore, always follow these preventive measures:

  • Never disassemble brake components unless absolutely necessary.
  • If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
  • Never use solvents on internal brake components.
  • Use only clean or new brake fluid for cleaning brake components.
  • Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.
  • Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
  • FIRST AID FOR BRAKE FLUID ENTERING THE EYES:
  • Flush with water for 15 minutes and get immediate medical attention.
    Rear brake
    ...

    Checking the rear brake disc
    1. Remove: Rear wheel Refer to "REAR WHEEL" on page 4-12. 2. Check: Brake disc Damage/galling → Replace. 3. Measure: Brake disc deflection Out of specification → Correc ...

    Other materials:

    Setting the diagnostic mode
    1. Set the main switch to "OFF" and the engine stop switch to " ". 2. Disconnect the self-diagnosis signal connector "1", and then connect the FI diagnostic tool "2" as shown. 3. Disconnect the fuel pump coupler. 4. While pressing the "MODE" button, set the main switch to "ON". NOTE: ...

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

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