Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins
After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.
Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all
gaskets, seals and O-rings. All gasket surfaces,
oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating
parts and be ...
Bearings and oil seals
Install bearings "1" and oil seals "2" so that the
manufacturer's marks or numbers are visible.
When installing oil seals "1", lubricate the oil seal
lips with a light coat of lithium-soap-based
...
Other materials:
Troubleshooting
The ignition system fails to operate (no spark or intermittent spark).
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Right side cover
4. Left side panel
5. Left upper side cowling
...
Checking the piston rings
1. Measure:
Piston ring side clearance
Out of specification Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
Piston ring
(into the cylind ...
Checking the valves and valve guides
The following procedure applies to all of the
valves and valve guides.
1. Measure:
Valve-stem-to-valve-guide clearance
Out of specification Replace the
valve
guide.
Valve-stem-to-valve-guide clearance =
Valve guide inside diameter "a" -
Valve stem diameter "b"
2. Replace:
...