Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins

After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

Lock washers/plates and cotter pins


    Gaskets, oil seals and o-rings
    1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and be ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Other materials:

    Checking and adjusting the steering head
    1. Stand the vehicle on a level surface WARNINGSecurely support the vehicle so that there is no danger of it falling over. NOTE: Place the vehicle on a suitable stand so that the front wheel is elevated. 2. Check: Steering head Grasp the bottom of the front fork legs an ...

    Assembling the front brake caliper
    WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the brake caliper dust seals and piston seals to swell and distort. ...

    Installing the rear brake caliper
    1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ROUTING" on page 2-33. CAUTION:When installing the brake hose onto the brake calip ...

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