Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins
After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.
Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all
gaskets, seals and O-rings. All gasket surfaces,
oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating
parts and be ...
Bearings and oil seals
Install bearings "1" and oil seals "2" so that the
manufacturer's marks or numbers are visible.
When installing oil seals "1", lubricate the oil seal
lips with a light coat of lithium-soap-based
...
Other materials:
Installing the starter clutch
1. Install:
Starter clutch assembly
Starter clutch bolts "1"
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
Do not allow the sheave holder to touch the
projection on the generator rotor.
Stake the end "a" of each start ...
Installing the valves
The following procedure applies to all of the
valves and related components.
1. Deburr:
Valve stem end
(with an oil stone)
2. Lubricate:
Valve stem "1"
Valve stem seal "2"
(with the recommended lubricant)
3. Install:
Lower spring seat "1"
Valve stem seal "2"
V ...
Adjusting the engine idling speed
NOTE:
Prior to adjusting the engine idling speed, the air
filter element should be clean, and the engine
should have adequate compression.
1. Start the engine and let it warm up for several
minutes.
2. Remove:
Rider seat
Refer to "GENERAL CHASSIS" on page 4-1.
3. Lift the fuel tank. ...