Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins

After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

Lock washers/plates and cotter pins


    Gaskets, oil seals and o-rings
    1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and be ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Other materials:

    Intake air pressure sensor
    1. Check: Intake air pressure sensor output voltage Out of specification Replace the throttle body. a. Connect the pocket tester (DC 20 V) to the throttle body sensor assembly coupler as shown. Positive tester probe pink/white "1" Negative tester probe gray/black "2" ...

    Checking the fid (fast idle solenoid)
    1. Disconnect: FID (fast idle solenoid) coupler 2. Check: FID (fast idle solenoid) resistance a. Disconnect the FID (fast idle solenoid) coupler from the FID. b. Connect the pocket tester ( × 10) to the terminals of the FID (fast idle solenoid). Positive tester probe ...

    Checking the turn signal relay
    1. Check: Turn signal relay input voltage Out of specification →The wiring circuit from the main switch to the turn signal relay coupler is faulty and must be repaired. a. Connect the pocket tester (DC 20 V) to the turn signal relay terminal as shown. - Positive tester probe  b ...

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