Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins

After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

Lock washers/plates and cotter pins


    Gaskets, oil seals and o-rings
    1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and be ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Other materials:

    Assembling the rear brake caliper
    WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as they will cause the brake caliper piston dust seal and piston seal to swell and distort. ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...

    General maintenance and lubrication chart
    TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years change the brake fluid. Replace the brake hoses every four ye ...

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