Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins

After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

Lock washers/plates and cotter pins


    Gaskets, oil seals and o-rings
    1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and be ...

    Bearings and oil seals
    Install bearings "1" and oil seals "2" so that the manufacturer's marks or numbers are visible. When installing oil seals "1", lubricate the oil seal lips with a light coat of lithium-soap-based ...

    Other materials:

    Removing the piston
    1. Remove: Piston pin clips "1" Piston pin "2" Piston "3" CAUTION:Do not use a hammer to drive the piston pin out. NOTE: Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling in ...

    Replacing the fuses
    Replacing the fuses Fuse box Spare fuse Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Main fuse The fuse box is located under the rider seat. If a fuse is blown, replace it as follows. Turn the key to "OFF" and turn off the electrical circuit i ...

    Removing the generator
    1. Remove: Generator rotor nut "1" Washer NOTE: While holding the generator rotor "2" with the sheave holder "3", loosen the generator rotor nut. Do not allow the sheave holder to touch the projection on the generator rotor. 2. Remove: Generator rotor "1" (with the ...

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