Yamaha YZF-R125 Service Manual: Lock washers/plates and cotter pins
After removal, replace all lock washers/plates "1" and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.
Gaskets, oil seals and o-rings
1. When overhauling the engine, replace all
gaskets, seals and O-rings. All gasket surfaces,
oil seal lips and O-rings must be cleaned.
2. During reassembly, properly oil all mating
parts and be ...
Bearings and oil seals
Install bearings "1" and oil seals "2" so that the
manufacturer's marks or numbers are visible.
When installing oil seals "1", lubricate the oil seal
lips with a light coat of lithium-soap-based
...
Other materials:
Installing the radiator
1. Fill:
Cooling system
(with the specified amount of the recommended
coolant)
Refer to "CHANGING THE COOLANT" on
page 3-15.
2. Check:
Cooling system
Leaks Repair or replace any
faulty part.
3. Measure:
Radiator cap opening pressure
Below the specified pressure Repla ...
Checking the crankshaft position sensor
1. Disconnect:
Crankshaft position sensor coupler
(from the wire harness)
2. Check:
Crankshaft position sensor resistance
Out of specification Replace
the crankshaft
position sensor/stator assembly.
a. Connect the pocket tester ( × 100) to the
crankshaft position sensor c ...
Installing the front brake caliper
1. Install:
Brake caliper "1"
(temporarily)
Copper washers "2"
Brake hose "3"
Brake hose union bolt "4"
WARNINGProper brake hose routing is essential to
insure
safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
CAUTION:
Install the brake ...