NOTE:
When replacing the brake pads, it is not necessary to disconnect the brake hose or disassemble the brake caliper.
1. Measure:
2. Install:
NOTE:
Always install new brake pads, a new brake pad spring and a new brake pad support as a set.
a. Connect a clear plastic hose "1" tightly to the bleed screw "2". Put the other end of the hose into an open container.
b. Loosen the bleed screw and push the brake caliper pistons into the brake caliper with your fingers.
c. Tighten the bleed screw.
d. Install new brake pad support, a new brake pad spring and new brake pads.
NOTE:
The arrow mark "a" on the brake pad spring must point in the direction of disc rotation.
3. Install:
4. Check:
Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.
5. Check:
Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.
Checking and replacing the rear wheel sprocket
1. Check:
Rear wheel sprocket
More than 1/4 tooth "a" wear
Replace the
rear wheel sprocket.
Bent teeth Replace the rear
wheel sprocket.
b. Correct
1. Drive chain roller
2. Rear wheel sprocket
2. Replace:
Rear wheel sprocket
a. Remove the self-locking nuts and the ...
Ignition circuit cut-off system
The ignition circuit cut-off system (comprising
the sidestand switch, clutch
switch and neutral switch) has the following
functions.
It prevents starting when the transmission
is in gear and the sidestand
is up, but the clutch lever is
not pulled.
It prevents starting when the t ...
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. Place a thermometer "4" in the water.
d. While stirring the water, observe the thermostat
and th ...