1. Check:
a. Connect the digital circuit tester to the terminals
of the throttle body sensor assembly
coupler as shown.
b. Measure the throttle position sensor input voltage.
Out of specification → Replace or repair the
wire harness.
c. Connect the digital circuit tester to the terminals of the throttle body sensor assembly coupler as shown.
d. While slowly opening the throttle, check that the throttle position sensor output voltage is increased.
Voltage does not change or it changes abruptly → Replace the throttle body.
Out of specification (closed position) →
Replace
the throttle body.
Installing the exhaust assembly
1. Install:
Exhaust assembly "1"
Exhaust pipe nuts "2"
Exhaust assembly bolts "3" "4"
NOTE:
Do not fully tighten the nuts and bolts.
2. Tighten:
Exhaust pipe nuts "2"
Exhaust assembly bolt "4"
Exhaust assembly bolt "3"
...
Removing the piston
1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION:Do not use a hammer to drive the piston
pin
out.
NOTE:
Before removing the piston pin clip, cover the
crankcase opening with a clean rag to prevent
the piston pin clip from falling in ...
Troubleshooting
The starter motor fails to turn.
NOTE:
Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Left lower side cowling
4. Left upper side cowling
...