Yamaha YZF-R125 Service Manual: Troubleshooting
The ignition system fails to operate (no spark or intermittent spark).
NOTE:
- Before troubleshooting, remove the following part(s):
1. Seats
2. Fuel tank
3. Right side cover
4. Left side panel
5. Left upper side cowling
Circuit diagram
2. Crankshaft position sensor
4. Main fuse
5. Main switch
8. Sidestand switch
9. Battery
17.Engine stop switch
23.Lean angle sensor
25.ECU (engine control unit)
26.Ignition coil
27.Spark ...
Other materials:
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
2. Check:
Timing chain guide (exhaust side)
Damage/wear Replace.
...
Checking the primary driven gear
1. Check:
Primary driven gear "1"
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.
...