Yamaha YZF-R125 Service Manual: Adjusting the rear disc brake

Yamaha YZF-R125 Service Manual / Periodic checks and adjustments / Chassis / Adjusting the rear disc brake

1. Check:

Brake pedal position (distance "a" from the center of the rider footrest to the center of the brake pedal) Out of specification Adjust.

Adjusting the rear disc brake

2. Adjust:

Brake pedal position

a. Loosen the locknut "1".

b. Remove the cotter pin "2", washer "3", and pin "4".

c. Turn the adjusting nut "5" in direction "a" or "b" until the specified brake pedal position is obtained.

Adjusting the rear disc brake

d. Tighten the locknut "1" to specification.

WARNING

A soft or spongy feeling in the brake pedal can indicate the presence of air in the brake system. Before the vehicle is operated, the air must be removed by bleeding the brake system. Air in the brake system will considerably reduce braking performance.

CAUTION:

After adjusting the brake pedal position, make sure there is no brake drag.

e. Install the pin, washer, and cotter pin.

WARNING

Always use a new cotter pin.

Chassis

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Checking the brake fluid level

1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Brake fluid level Below the minimum level mark "a" → ...

Other materials:

Bleeding the hydraulic brake system
WARNINGBleed the hydraulic brake system whenever: the system is disassembled. a brake hose is loosened, disconnected or replaced. the brake fluid level is very low. brake operation is faulty. NOTE: Be careful not to spill any brake fluid or allow th ...

Removing the primary drive gear and balancer gears
1. Loosen: Primary drive gear nut "1" NOTE: Place the aluminum plate "a" between the balancer drive gear "2" and the balancer driven gear "3", and then loosen the primary drive gear nut. 2. Straighten the lock washer tab. 3. Loosen: Balancer driven gear nut "1" NOTE: Place ...

Checking the oil pump
1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...