1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces.
2. Apply:
NOTE:
Do not allow any sealant to come into contact with the oil gallery.
3. Install:
NOTE:
Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase installation.
4. Install:
NOTE:
Tighten each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.
A. Left crankcase
B. Right crankcase
Checking the front wheel
1. Check:
Front wheel axle
Roll the wheel axle on a flat surface.
Bends → Replace.
WARNINGDo not attempt to straighten a bent wheel
axle.
2. Check:
Tire
Front wheel
Damage/wear → Replace.
Refer to "CHECKING THE TIRES" on page
3-23 and "CHECKING TH ...
Checking the brake fluid level
1. Stand the vehicle on a level surface.
NOTE:
Place the vehicle on a suitable stand.
Make sure the vehicle is upright.
2. Check:
Brake fluid level
Below the minimum level mark "a" → Add the
recommended brake fluid to the proper level.
A. Front brake
B. Rear brake
WA ...
Installing the clutch
1. Install:
Conical spring washer "1"
NOTE:
Install the conical spring washer as shown in the
illustration.
2. Install:
Clutch housing
Thrust washer "1"
NOTE:
Be sure to install the thrust washer so that its
sharp edge "a" is facing away from the clutch
boss.
3. Instal ...