1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces.
2. Apply:
NOTE:
Do not allow any sealant to come into contact with the oil gallery.
3. Install:
NOTE:
Turn the shift drum segment "1" to the position shown in the illustration. In this position, the shift drum segment teeth will not contact the crankcase during crankcase installation.
4. Install:
NOTE:
Tighten each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown.
A. Left crankcase
B. Right crankcase
Checking the clutch springs
The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
Damage Replace the clutch
springs as a
set.
2. Measure:
Clutch spring free length "a"
Out of specification Replace
the clutch
springs as a set.
...
Checking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends Replace. ...
Ecu self-diagnostic function
The ECU is equipped with a self-diagnostic function in order to ensure that
the fuel injection system is
operating normally. If this function detects a malfunction in the system, it
immediately operates the engine
under substitute characteristics and illuminates the engine trouble warning
li ...