The following procedure applies to all of the inner and outer cables.
WARNING Damaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. |
1. Check:
2. Check:
NOTE:
Hold the cable end upright and pour a few drops of lubricant into the cable sheath or use a suitable lubricating device.
Lubricating the clutch lever
Lubricate the pivoting point and metal-to-metal
moving parts of the lever.
Lubricating the brake lever
Lubricate the pivoting point and metal-to-metal
moving parts of the lever.
Lubricating the pedals
Lubricate the pivoting point and metal-to-metal
moving parts of the pedals.
Lubricating the sidestand
Lubricate the pivoting point and metal-to-metal
moving parts of the sidestand.
Lubricating the rear suspension
Lubricate the pivoting point and metal-to-metal
moving parts of the rear suspension.
Checking the cylinder head
1. Eliminate:
Combustion chamber carbon deposits
(with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damaging
or scratching:
Spark plug bore threads
Valve seats
2. Check:
Cylinder head
Damage/scratches Replace.
Cylinder head water jacket
Min ...
Checking the connections
Check the leads, couplers, and connectors for
stains, rust, moisture, etc.
1. Disconnect:
Lead
Coupler
Connector
2. Check:
Lead
Coupler
Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several
times.
3. Check:
All co ...
Assembling the water pump
1. Install:
Water pump seal "1"
(into the water pump housing "2")
CAUTION:Never lubricate the water pump seal
surface
with oil or grease.
NOTE:
Install the water pump seal with the special
tools.
Install the water pump seal with the special
tools to the specifi ...