Yamaha YZF-R125 Service Manual: Disassembling the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Disassembling the front fork legs

The following procedure applies to both of the front fork legs.

1. Remove:

  • Rubber cap
  • Clip "1"
  • Front fork cap "2" (with O-ring)
  • Fork spring

NOTE:

Push the front fork cap in the direction of the arrow shown in the illustration to remove the clip.

Disassembling the front fork legs


2. Drain:

  • Fork oil

NOTE:

Stroke the inner tube several times while draining the fork oil.

Disassembling the front fork legs


3. Remove:

  • Dust seal "1"
  • Oil seal clip "2" (with a flat-head screwdriver)

CAUTION:

Do not scratch the inner tube.

4. Remove:

  • Damper rod bolt "1"
  • Damper rod

NOTE:

While holding the damper rod with the damper rod holder "2" and T-handle "3", loosen the damper rod bolt.


Disassembling the front fork legs


    Removing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner ...

    Other materials:

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...

    Checking the tires
    The following procedure applies to both of the tires. 1. Check: Tire pressure Out of specification Regulate. WARNING The tire pressure should only be checked and regulated when the tire temperature equals the ambient air temperature. The tire pressure must be adjuste ...

    Rear wheel
    To remove the rear wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the axle nut. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Lift the rear wheel off the ground according to the pr ...

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