Yamaha YZF-R125 Service Manual: Removing the front fork legs

Yamaha YZF-R125 Service Manual / Chassis / Front fork / Removing the front fork legs

Removing the front fork legs


Removing the front fork legs


Removing the front fork legs


The following procedure applies to both of the front fork legs.

1. Stand the vehicle on a level surface.

WARNING

Securely support the vehicle so that there is no danger of it falling over.

2. Loosen:

  • Handlebar pinch bolt "1"
  • Handlebar bolt "2"
  • Upper bracket pinch bolt "3"
  • Lower bracket pinch bolt "4"
WARNING

Before loosening the upper and lower bracket pinch bolts, support the front fork leg.

Disassembling the front fork legs


3. Remove:

  • Front fork leg
    Front fork
    ...

    Disassembling the front fork legs
    The following procedure applies to both of the front fork legs. 1. Remove: Rubber cap Clip "1" Front fork cap "2" (with O-ring) Fork spring NOTE: Push the front fork cap in the direc ...

    Other materials:

    Checking and lubricating the cables
    The following procedure applies to all of the inner and outer cables. WARNINGDamaged outer cable may cause the cable to corrode and interfere with its movement. Replace damaged outer cable and inner cables as soon as possible. 1. Check: Outer cable Damage Replace. 2 ...

    Assembling the crankcase
    1. Thoroughly clean all the gasket mating surfaces and crankcase mating surfaces. 2. Apply: Sealant (onto the crankcase mating surfaces) NOTE: Do not allow any sealant to come into contact with the oil gallery. 3. Install: Right crankcase NOTE: Turn the shift drum segment ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

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