1. Measure:
Piston ring side clearance
Out of specification
Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings. 

2. Install:
NOTE:
Level the piston ring into the cylinder with the piston crown.

a. 40 mm (1.57 in)
3. Measure:
Replace
NOTE:
The oil ring expander spacer end gap cannot be
measured. If the oil ring rail gap is excessive, replace
all three piston rings. 
Checking the cylinder and piston
Checking the piston pinAssembling the front brake caliper
WARNING
Before installation, all internal brake components
should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake components
as they will cause the brake caliper
dust seals and piston seals to swell and
distort.
...
Checking the front and rear brake pads
The front and rear brake pads must be
checked for wear at the intervals specified
in the periodic maintenance and
lubrication chart.
Front brake pads
Remove the front brake caliper by
removing the bolts.
Bolt
Brake caliper
Lining thickness
Check each front br ...
Adjusting the brake pedal free play
Adjusting the brake pedal free play
Brake pedal free play
The brake pedal free play should measure
3.5-4.5 mm (0.14-0.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, have
a Yamaha dealer adjust it.
WARNING
An incorrect brake pedal free play
in ...