1. Measure:
Piston ring side clearance
Out of specification
Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings. 

2. Install:
NOTE:
Level the piston ring into the cylinder with the piston crown.

a. 40 mm (1.57 in)
3. Measure:
Replace
NOTE:
The oil ring expander spacer end gap cannot be
measured. If the oil ring rail gap is excessive, replace
all three piston rings. 
Checking the cylinder and piston
Checking the piston pinBattery
A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance
and lubrication chart.
WARNING
Electrolyte is pois ...
Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...
Installing the throttle body
1. Install:
Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint
with the slot "b" in each throttle body joint clamp.
2. Install:
Throttle body joint
NOTE:
Align the projection "a" on the throttle body joint
with the slot "b" in the intake mani ...