Yamaha YZF-R125 Service Manual: Checking the clutch boss

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch boss

1. Check:

Clutch boss splines Damage/pitting/wear Replace the
clutch boss.

NOTE:

Pitting on the clutch boss splines will cause erratic clutch operation.

Checking the clutch boss


Checking the pressure plate

1. Check:

Pressure plate Cracks/damage Replace.


Checking the clutch push lever and short clutch push rod

1. Check:

  • Clutch push lever
  • Short clutch push rod Damage/wear Replace the
    defective part(s).
    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic cl ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. ...

    Other materials:

    Checking the drive sprocket
    1. Check: Drive sprocket More than 1/4 tooth "a" wear Replace the drive chain sprockets as a set. Bent teeth Replace the drive chain sprockets as a set. b. Correct 1. Drive chain roller 2. Drive chain sprocket Checking the rear wheel sprocket Refer to "CHECKING AND R ...

    Shifting
    Shifting Shift pedal Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. TIP To shift the transmission into the neutral position, press the ...

    Installing the front fork legs
    The following procedure applies to both of the front fork legs. 1. Install: Front fork leg Temporarily tighten the upper and lower bracket pinch bolts. NOTE: Make sure the inner tube end position "a" is 24.5 mm (0.96 in) from the top of the upper bracket. 2. Tighten: Lower br ...

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