Yamaha YZF-R125 Service Manual: Checking the clutch housing

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the clutch housing

1. Check:

  • Clutch housing dogs "1" Damage/pitting/wear 
    Deburr the clutch housing dogs or replace the clutch housing.

NOTE:

Pitting on the clutch housing dogs will cause erratic clutch operation.

Checking the clutch housing


2. Check:

  • Bearing Damage/wear Replace the
    bearing and clutch housing.
    Checking the clutch springs
    The following procedure applies to all of the clutch springs. 1. Check: Clutch spring Damage Replace the clutch springs as a set. 2. Measure: Clutch spring free length "a" Out o ...

    Checking the clutch boss
    1. Check: Clutch boss splines Damage/pitting/wear Replace the clutch boss. NOTE: Pitting on the clutch boss splines will cause erratic clutch operation. Checking the pressure plate 1. C ...

    Other materials:

    Bleeding the hydraulic brake system
    WARNINGBleed the hydraulic brake system whenever: the system is disassembled. a brake hose is loosened, disconnected or replaced. the brake fluid level is very low. brake operation is faulty. NOTE: Be careful not to spill any brake fluid or allow th ...

    Types of bulbs
    The bulbs used on this vehicle are shown in the illustration. Bulbs "a" and "b" are used for the headlights and usually use a bulb holder that must be detached before removing the bulb. The majority of these types of bulbs can be removed from their respective socket by turning them coun ...

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

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