Yamaha YZF-R125 Service Manual: Checking the friction plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the friction plates

The following procedure applies to all of the friction plates.

1. Check:

  • Friction plate Damage/wear Replace the
    friction plates as a set.

2. Measure:

  • Friction plate thickness Out of specification Replace
    the friction plates as a set.

NOTE:

Measure the friction plate at four places.


Checking the friction plates


A. Friction plate 1

B. Friction plate 2

C. Friction plate 3 (Green)

a. Green paint

    Removing the clutch
    1. Straighten the lock washer tab. 2. Loosen: Clutch boss nut "1" NOTE: While holding the clutch boss "2" with the universal clutch holder "3", loosen the clutch boss nut. ...

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface p ...

    Other materials:

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Checking the spark plug
    The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the ...

    Checking the front wheel
    1. Check: Front wheel axle Roll the wheel axle on a flat surface. Bends → Replace. WARNINGDo not attempt to straighten a bent wheel axle. 2. Check: Tire Front wheel Damage/wear → Replace. Refer to "CHECKING THE TIRES" on page 3-23 and "CHECKING TH ...

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