Yamaha YZF-R125 Service Manual: Checking the friction plates

Yamaha YZF-R125 Service Manual / Engine / Clutch / Checking the friction plates

The following procedure applies to all of the friction plates.

1. Check:

  • Friction plate Damage/wear Replace the
    friction plates as a set.

2. Measure:

  • Friction plate thickness Out of specification Replace
    the friction plates as a set.

NOTE:

Measure the friction plate at four places.


Checking the friction plates


A. Friction plate 1

B. Friction plate 2

C. Friction plate 3 (Green)

a. Green paint

    Removing the clutch
    1. Straighten the lock washer tab. 2. Loosen: Clutch boss nut "1" NOTE: While holding the clutch boss "2" with the universal clutch holder "3", loosen the clutch boss nut. ...

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface p ...

    Other materials:

    Disassembling the rear brake caliper
    1. Remove: Brake caliper piston "1" Brake caliper piston dust seal "2" Brake caliper piston seal "3" a. Blow compressed air into the brake hose joint opening "a" to force out the piston from the brake caliper. WARNING Cover the brake caliper piston with a rag. Be careful no ...

    Types of bulbs
    The bulbs used on this vehicle are shown in the illustration. Bulbs "a" and "b" are used for the headlights and usually use a bulb holder that must be detached before removing the bulb. The majority of these types of bulbs can be removed from their respective socket by turning them coun ...

    Checking the front brake disc
    1. Remove: Front wheel Refer to "FRONT WHEEL" on page 4-6. 2. Check: Brake disc Damage/galling Replace. 3. Measure: Brake disc deflection Out of specification Correct the brake disc deflection or replace the brake disc. a. Place the vehicle on a suitable stand ...

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