Check each switch for continuity with the pocket
tester. If the continuity reading is incorrect, replace
the relay.
1. Disconnect the relay from the wire harness.
2. Connect the pocket tester ( × 1) and battery (12 V) to the relay terminal as shown.
Check the relay operation.
Out of specification → Replace.
Starter relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Starting circuit cut-off relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Headlight relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Radiator fan motor relay
1. Positive battery terminal
2. Negative battery terminal
3. Positive tester probe
4. Negative tester probe
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...
Faulty front fork legs
Leaking oil
- Bent, damaged or rusty inner tube
- Cracked or damaged outer tube
- Improperly installed oil seal
- Damaged oil seal lip
- Incorrect oil level (high)
- Loose damper rod assembly bolt
- Damaged damper rod assembly bolt copper
washer
- Cracked or damaged front fork cap O-ring
M ...
Checking the radiator fan motor
1. Check:
Radiator fan motor
Faulty/rough movement → Replace.
a. Disconnect the radiator fan motor coupler
from the wire harness.
b. Connect the battery (DC 12 V) as shown.
Positive tester probe →
blue "1"
Negative tester probe →
black "2"
c. Measure ...