Yamaha YZF-R125 Service Manual: Faulty front fork legs

Leaking oil

- Bent, damaged or rusty inner tube

- Cracked or damaged outer tube

- Improperly installed oil seal

- Damaged oil seal lip

- Incorrect oil level (high)

- Loose damper rod assembly bolt

- Damaged damper rod assembly bolt copper washer

- Cracked or damaged front fork cap O-ring

Malfunction

- Bent or damaged inner tube

- Bent or damaged outer tube

- Damaged fork spring

- Worn or damaged outer tube bushing

- Bent or damaged damper rod

- Incorrect oil viscosity

- Incorrect oil level

    Poor braking performance
    - Worn brake pad - Worn brake disc - Air in hydraulic brake system - Leaking brake fluid - Faulty brake caliper kit - Faulty brake caliper seal - Loose union bolt - Damaged brake hose - Oil or ...

    Unstable handling
    Handlebars - Bent or improperly installed right handlebar - Bent or improperly installed left handlebar 1. Steering head components - Improperly installed upper bracket - Improperly installed low ...

    Other materials:

    Checking the switches
    1. Clutch switch 2. Main switch 3. Front brake light switch 4. Sidestand switch 5. Rear brake light switch 6. Neutral switch 7. Turn signal switch 8. Horn switch 9. Dimmer switch 10.Pass switch 11.Engine stop switch 12.Start switch Check each switch for continuity with the pocket tes ...

    Engine break-in
    There is never a more important period in the life of your engine than the period between 0 and 1000 km (600 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1000 km (600 mi). The vari ...

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. Excessive noise during operation Replace the primary drive gear and clutch housing as a set ...

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