1. Check:
2. Measure:
3. Measure:
NOTE:
The mica of the commutator must be undercut to
ensure proper operation of the commutator.
4. Measure:
a. Measure the armature assembly resistances
with the pocket tester.
b. If any resistance is out of specification, replace the starter motor.
5. Measure:
6. Measure:
7. Check:
Gear teeth
Damage/wear Replace the gear.
8. Check:
Checking the friction plates
The following procedure applies to all of the friction
plates.
1. Check:
Friction plate
Damage/wear Replace the
friction plates
as a set.
2. Measure:
Friction plate thickness
Out of specification Replace
the friction
plates as a set.
NOTE:
Measure the friction plate ...
Removing the rear wheel (disc)
1. Stand the vehicle on a level surface.
WARNINGSecurely support the vehicle
so that there is
no danger of it falling over.
2. Elevate:
Rear wheel
NOTE:
Place the vehicle on a suitable stand so that the
rear wheel is elevated.
3. Remove:
Rear brake caliper
NOTE: ...
Checking the cylinder head
1. Eliminate:
Combustion chamber carbon deposits
(with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damaging
or scratching:
Spark plug bore threads
Valve seats
2. Check:
Cylinder head
Damage/scratches Replace.
Cylinder head water jacket
Min ...