Removing and installing the cowlings and panel
The cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
Cowling A
To remove the cowling
Remove the screws, and then take the cowling off.
Screw
Cowling A
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling B
To remove the cowling
Screw
Cowling B
To install the cowling
Cowling C
To remove the cowling
Remove the screws, and then pull the cowling off as shown.
Screw
Cowling C
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling D
To remove the cowling
TIP
The quick fastener is removed by pushing
the center pin in with a screwdriver,
then pulling the fastener out.
Quick fastener
Screw
Cowling D
To install the cowling
TIP
To install the quick fasteners, push the
center pin out so that it will protrude
from the fastener head, insert the fastener
into the cowling, and then push
the protruding pin in until it is flush with
the fastener head.
Panel A
To remove the panel
Screw
Panel A
To install the panel
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
2. Check:
Timing chain guide (exhaust side)
Damage/wear Replace.
...
Checking the engine oil level
1. Stand the vehicle on a level surface.
NOTE:
Place the vehicle on a suitable stand.
Make sure the vehicle is upright.
2. Start the engine, warm it up for several minutes,
and then turn it off.
3. Check:
Engine oil level
The engine oil level should be between the
minimum level ...
Installing the crankshaft
1. Install:
Crankshaft "1"
NOTE:
Install the crankshaft with the crankshaft installer
pot "2", crankshaft installer bolt "3", adapter
(M12) "4" and spacer (crankshaft installer) "5".
CAUTION:To avoid scratching the crankshaft and to
ease the installation procedure, lubricate ...