Removing and installing the cowlings and panel
The cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
Cowling A
To remove the cowling
Remove the screws, and then take the cowling off.
Screw
Cowling A
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling B
To remove the cowling
Screw
Cowling B
To install the cowling
Cowling C
To remove the cowling
Remove the screws, and then pull the cowling off as shown.
Screw
Cowling C
To install the cowling
Place the cowling in the original position, and then install the screws.
Cowling D
To remove the cowling
TIP
The quick fastener is removed by pushing
the center pin in with a screwdriver,
then pulling the fastener out.
Quick fastener
Screw
Cowling D
To install the cowling
TIP
To install the quick fasteners, push the
center pin out so that it will protrude
from the fastener head, insert the fastener
into the cowling, and then push
the protruding pin in until it is flush with
the fastener head.
Panel A
To remove the panel
Screw
Panel A
To install the panel
Circuit diagram
2. Crankshaft position sensor
4. Main fuse
5. Main switch
6. Radiator fan motor fuse
8. Sidestand switch
9. Battery
17.Engine stop switch
19.Intake air pressure sensor
20.Intake air temperature sensor
21.Throttle position sensor
22.Coolant temperature sensor
23.Lean angle sensor
24.S ...
Removing the piston
1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION:Do not use a hammer to drive the piston
pin
out.
NOTE:
Before removing the piston pin clip, cover the
crankcase opening with a clean rag to prevent
the piston pin clip from falling in ...
Installing the swingarm
1. Lubricate:
Bearings
Spacers
Dust covers
Pivot shaft
2. Install:
Bearings "1"
2. Swingarm
A. Left side
B. Right side
3. Install:
Swingarm adjusting collar "1"
Swingarm "2"
Pivot shaft
Pivot shaft nut "3"
a. Install, and then fully turn in the swingarm adju ...