Yamaha YZF-R125 Service Manual: Installing the primary drive gear and balancer gears
1. Install:
- Balancer driven gear "1"
- Lock washer
- Balancer drive gear "2"
- Primary drive gear
- Washer "3"
- Balancer driven gear nut
- Primary drive gear nut
NOTE:
- Align the punch mark "a" in the balancer drive gear "2" with the punch mark "b" in the balancer driven gear "1".
- Be sure to install the washer so that its sharp edge "c" is facing the primary drive gear.
2. Tighten:
- Balancer driven gear nut "1"
- Primary drive gear nut "2"
NOTE:
- Place the aluminum plate "a" between the balancer drive gear "3" and the balancer driven gear "4", and then tighten the balancer driven gear nut.
- Place the aluminum plate "b" between the balancer drive gear "3" and the balancer driven gear "4", and then tighten the primary drive gear nut.
3. Bend the lock washer tab along a flat side of the nut.
Checking the balancer gears and primary drive gear
1. Check:
Balancer drive gear
Balancer driven gear
Cracks/damage/wear Replace.
2. Check:
Primary drive gear
Refer to "CHECKING THE PRIMARY DRIVE
GEAR" on page 5-43.
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Crankcase
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Other materials:
Checking the front and rear brake pads
The front and rear brake pads must be
checked for wear at the intervals specified
in the periodic maintenance and
lubrication chart.
Front brake pads
Remove the front brake caliper by
removing the bolts.
Bolt
Brake caliper
Lining thickness
Check each front br ...
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Assembling the front wheel
1. Install:
Wheel bearings
Oil seal
a. Install the new wheel bearings and oil seal in
the reverse order of disassembly.
CAUTION:Do not contact the wheel bearing inner
race
"1" or balls "2". Contact should be made
only with the outer race "3".
NOTE:
Use a socket " ...