1. Check:
Speed sensor output voltage
Out of specification → Replace.
a. Connect the pocket tester (DC 20 V) to the
speed sensor coupler (wire harness end) as
shown.

b. Set the main switch to "ON".
c. Elevate the front wheel and slowly rotate it.
d. Measure the voltage of gray and gray/black.
With each full rotation of the front wheel, the voltage reading should cycle from 0 V to 5.0 V to 0 V to 5.0 V.
Checking the fuel sender
Checking the radiator fan motorChecking the front and rear brake pads
The front and rear brake pads must be
checked for wear at the intervals specified
in the periodic maintenance and
lubrication chart.
Front brake pads
Remove the front brake caliper by
removing the bolts.
Bolt
Brake caliper
Lining thickness
Check each front br ...
Installing the rear wheel (disc)
1. Install:
Rear brake disc
NOTE:
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
Rear brake disc
Refer to "CHECKING THE REAR BRAKE
DISC" on page 4-33.
3. Lubricate:
Rear wheel axle
Contact surface of rear wheel hub and rear
wheel
Whee ...
Checking the primary drive gear
1. Remove:
Primary drive gear
Refer to "BALANCER GEAR" on page 5-53.
2. Check:
Primary drive gear
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set
...