1. Check:
Speed sensor output voltage
Out of specification → Replace.
a. Connect the pocket tester (DC 20 V) to the
speed sensor coupler (wire harness end) as
shown.

b. Set the main switch to "ON".
c. Elevate the front wheel and slowly rotate it.
d. Measure the voltage of gray and gray/black.
With each full rotation of the front wheel, the voltage reading should cycle from 0 V to 5.0 V to 0 V to 5.0 V.
Checking the fuel sender
Checking the radiator fan motorInstalling the primary drive gear and balancer gears
1. Install:
Balancer driven gear "1"
Lock washer
Balancer drive gear "2"
Primary drive gear
Washer "3"
Balancer driven gear nut
Primary drive gear nut
NOTE:
Align the punch mark "a" in the balancer drive
gear "2" with the punch mark "b" in the balancer
driven gear "1".
...
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...
Checking the crankshaft
1. Measure:
Crankshaft runout
Out of specification Replace
the crankshaft,
bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
Big end side clearance
Out of specification Replace
the crankshaft.
3. Measure:
Crankshaft width
Out of specification&nbs ...