1. Check:
Speed sensor output voltage
Out of specification → Replace.
a. Connect the pocket tester (DC 20 V) to the
speed sensor coupler (wire harness end) as
shown.

b. Set the main switch to "ON".
c. Elevate the front wheel and slowly rotate it.
d. Measure the voltage of gray and gray/black.
With each full rotation of the front wheel, the voltage reading should cycle from 0 V to 5.0 V to 0 V to 5.0 V.
Checking the fuel sender
Checking the radiator fan motorAdjusting the valve clearance
The following procedure applies to all of the
valves.
NOTE:
Valve clearance adjustment should be made
on a cold engine, at room temperature.
When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
...
Checking the piston pin
1. Check:
Piston pin
Blue discoloration/grooves
Replace the
piston pin and then check the lubrication system.
2. Measure:
Piston pin outside diameter "a"
Out of specification Replace
the piston pin.
3. Measure:
Piston pin bore diameter "b"
Out of specifica ...
Checking the piston rings
1. Measure:
Piston ring side clearance
Out of specification Replace the
piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
Piston ring
(into the cylind ...