Yamaha YZF-R125 Service Manual: Checking the fuel sender

1. Drain the fuel from the fuel tank.

2. Check:

Fuel sender resistance Out of specification → Replace the fuel sender.


a. Connect the pocket tester ( ×
10) to the fuel sender coupler as shown.


  • Positive tester probe
    sky blue "1"
  • Negative tester probe
    orange/white "2"

Checking the fuel sender


A. Full fuel tank position

B. Empty fuel tank position

b. Measure the fuel sender resistance.

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positiv ...

    Checking the speed sensor
    1. Check: Speed sensor output voltage Out of specification → Replace. a. Connect the pocket tester (DC 20 V) to the speed sensor coupler (wire harness end) as shown. Positive tester pro ...

    Other materials:

    Installing the drive chain
    1. Lubricate: Drive chain Master link 2. Install: Drive sprocket Drive sprocket retainer bolts 3. Install: Master link O-rings Master link plate Master link clip "1" CAUTION: The closed end of the master link clip must face in the direction of drive ch ...

    Checking the clutch housing
    1. Check: Clutch housing dogs "1" Damage/pitting/wear  Deburr the clutch housing dogs or replace the clutch housing. NOTE: Pitting on the clutch housing dogs will cause erratic clutch operation. 2. Check: Bearing Damage/wear Replace the bearing and clutch housin ...

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

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