1. Check:
Horn resistance
Out of specification
Replace.
a. Disconnect the horn connectors from the horn terminals.
b. Connect the pocket tester ( × 1) to the horn
terminals.

c. Measure the horn resistance.
2. Check:
Horn sound
Faulty sound
Adjust or replace.
a. Connect a battery (12 V) to the horn.
b. Turn the adjusting screw in direction "a" or "b" until the specified horn sound is obtained.

Checking the rectifier/regulator
Checking the fuel senderAdjusting the throttle cable free play
Throttle cable free play
The throttle cable free play should measure
3.0-5.0 mm (0.12-0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if necessary,
adjust it as follows.
TIP
The engine idling speed must be correctly
adjusted before checkin ...
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Installing the shift forks and shift drum assembly
1. Install:
Shift fork-L "1"
Shift fork-C "2"
Shift fork-R "3"
Shift drum assembly "4"
Springs
Shift fork guide bar "5"
NOTE:
The embossed marks on the shift forks should
face towards the right side of the engine and be
in the following sequence: "R", "C", "L".
2. Check:
Tr ...