Yamaha YZF-R125 Service Manual: Checking the rectifier/regulator

1. Check:

Rectifier/regulator output voltage Out of specification → Replace the rectifier/ regulator.


a. Set the engine tachometer to the spark plug lead.

b. Connect the pocket tester (DC 20 V) to the rectifier/regulator coupler as shown.


  • Positive tester probe
    red "1"
  • Negative tester probe
    black "2"

Checking the rectifier/regulator


c. Start the engine and let it run at approximately 5000 r/min.

d. Measure the charging voltage.

    Checking the stator coil
    1. Disconnect: Stator coil coupler (from the wire harness) 2. Check: Stator coil resistance Out of specification → Replace the crankshaft position sensor/stator assembly. a. Conne ...

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positiv ...

    Other materials:

    Checking the cylinder and piston
    1. Check: Piston wall Cylinder wall Vertical scratches Replace the cylinder, and replace the piston and piston rings as a set. 2. Measure: Piston-to-cylinder clearance a. Measure cylinder bore "C" with the cylinder bore gauge. NOTE: Measure cylinder bore "C" by takin ...

    Installing the thermostat
    1. Install: Thermostat NOTE: Install the thermostat with its breather hole "a" facing up. 2. Install: Copper washer Coolant temperature sensor CAUTION:Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to ...

    Adjusting the clutch lever free play
    Adjusting the clutch lever free play Clutch lever free play adjusting bolt Clutch lever free play The clutch lever free play should measure 10.0-15.0 mm (0.39-0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. Slide the ...

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