Yamaha YZF-R125 Service Manual: Faulty clutch

Clutch slips

1. Clutch

  • Improperly assembled clutch
  • Improperly adjusted clutch cable
  • Loose or fatigued clutch spring
  • Worn friction plate
  • Worn clutch plate

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (low)
  • Deteriorated oil

Clutch drags

1. Clutch

  • Unevenly tensioned clutch springs
  • Warped pressure plate
  • Bent clutch plate
  • Swollen friction plate
  • Bent clutch push rod
  • Broken clutch boss
  • Burnt primary driven gear bushing

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (high)
  • Deteriorated oil
    Jumps out of gear
    Shift shaft Incorrect shift pedal position Improperly returned stopper lever Shift forks Worn shift fork Shift drum Incorrect axial play Worn shift drum groove Transmission ...

    Overheating
    Engine 1. Clogged coolant passages Cylinder head and piston Heavy carbon buildup 2. Engine oil Incorrect oil level Incorrect oil viscosity Inferior oil quality Cooling system 1. ...

    Other materials:

    Avoid Carbon Monoxide Poisoning
    All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any en ...

    Preparation for removal and disassembly
    1. Before removal and disassembly, remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to "SPECIAL TOOLS" on page 1-8. 3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other part ...

    Adjusting the engine idling speed
    The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. Remove panel A. Check the engine idling speed and, if necessary, ...

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