Yamaha YZF-R125 Service Manual: Faulty clutch
Clutch slips
1. Clutch
- Improperly assembled clutch
- Improperly adjusted clutch cable
- Loose or fatigued clutch spring
- Worn friction plate
- Worn clutch plate
2. Engine oil
- Incorrect oil level
- Incorrect oil viscosity (low)
- Deteriorated oil
Clutch drags
1. Clutch
- Unevenly tensioned clutch springs
- Warped pressure plate
- Bent clutch plate
- Swollen friction plate
- Bent clutch push rod
- Broken clutch boss
- Burnt primary driven gear bushing
2. Engine oil
- Incorrect oil level
- Incorrect oil viscosity (high)
- Deteriorated oil
Jumps out of gear
Shift shaft
Incorrect shift pedal position
Improperly returned stopper lever
Shift forks
Worn shift fork
Shift drum
Incorrect axial play
Worn shift drum groove
Transmission
...
Overheating
Engine
1. Clogged coolant passages
Cylinder head and piston
Heavy carbon buildup
2. Engine oil
Incorrect oil level
Incorrect oil viscosity
Inferior oil quality
Cooling system
1. ...
Other materials:
Installing the front wheel (disc)
1. Install:
Front brake disc
NOTE:
Be sure to install the front brake disc with the
arrow mark "a" on the disc facing out.
Tighten the brake disc bolts in stages and in a
crisscross pattern.
2. Check:
Front brake disc
Refer to "CHECKING THE FRONT BRAKE
DISC" on page 4 ...
Checking the front brake disc
1. Remove:
Front wheel
Refer to "FRONT WHEEL" on page 4-6.
2. Check:
Brake disc
Damage/galling Replace.
3. Measure:
Brake disc deflection
Out of specification Correct the
brake disc
deflection or replace the brake disc.
a. Place the vehicle on a suitable stand ...
Specifications
Dimensions:
Overall length:
2015 mm (79.3 in)
Overall width:
660 mm (26.0 in)
Overall height:
1065 mm (41.9 in)
Seat height:
818 mm (32.2 in)
Wheelbase:
1355 mm (53.3 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3100 mm (122.0 in)
Weight:
With oil and fuel:
138.0 k ...