Yamaha YZF-R125 Service Manual: Faulty clutch

Clutch slips

1. Clutch

  • Improperly assembled clutch
  • Improperly adjusted clutch cable
  • Loose or fatigued clutch spring
  • Worn friction plate
  • Worn clutch plate

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (low)
  • Deteriorated oil

Clutch drags

1. Clutch

  • Unevenly tensioned clutch springs
  • Warped pressure plate
  • Bent clutch plate
  • Swollen friction plate
  • Bent clutch push rod
  • Broken clutch boss
  • Burnt primary driven gear bushing

2. Engine oil

  • Incorrect oil level
  • Incorrect oil viscosity (high)
  • Deteriorated oil
    Jumps out of gear
    Shift shaft Incorrect shift pedal position Improperly returned stopper lever Shift forks Worn shift fork Shift drum Incorrect axial play Worn shift drum groove Transmission ...

    Overheating
    Engine 1. Clogged coolant passages Cylinder head and piston Heavy carbon buildup 2. Engine oil Incorrect oil level Incorrect oil viscosity Inferior oil quality Cooling system 1. ...

    Other materials:

    Checking the horn
    1. Check: Horn resistance Out of specification Replace. a. Disconnect the horn connectors from the horn terminals. b. Connect the pocket tester ( × 1) to the horn terminals. Positive tester probe horn terminal "1" Negative tester probe horn terminal "2" c. Measure t ...

    Removing the rear wheel (disc)
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Elevate: Rear wheel NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 3. Remove: Rear brake caliper NOTE: ...

    Checking the condition of the bulb sockets
    The following procedure applies to all of the bulb sockets. 1. Check: Bulb socket (for continuity) (with the pocket tester) No continuity Replace. NOTE: Check each bulb socket for continuity in the same manner as described in the bulb section, however, note the following. a. Install a ...

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