Yamaha YZF-R125 Service Manual: Installing the thermostat
1. Install:
- Thermostat
NOTE:
Install the thermostat with its breather hole "a"
facing up.
2. Install:
- Copper washer
- Coolant temperature sensor
| CAUTION: Use extreme care when handling the coolant temperature sensor. Replace any part that was dropped or subjected to a strong impact. |
3. Fill:
- Cooling system (with the specified amount of the recommended coolant) Refer to "CHANGING THE COOLANT" on page 3-15.
4. Check:
- Cooling system
Leaks
Repair or replace any
faulty part.
5. Measure:
- Radiator cap opening pressure
Below the specified pressure
Replace the radiator cap.Refer to "CHECKING THE RADIATOR" on page 6-3.
Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. ...
Water pump
...
Other materials:
Assembling the main axle and drive axle
1. Install:
Toothed washer "1"
Circlip "2"
NOTE:
Be sure to install the circlip so that its sharp
edge "a" is facing away from the toothed washer
and gear.
Be sure the circlip ends "b" are positioned at
the axle spline groove "c".
2. Install:
2nd pinion gear "1"
NO ...
Checking the camshaft
1. Check:
Camshaft lobes
Blue discoloration/pitting/scratches
Replace
the camshaft.
2. Measure:
Camshaft lobe dimensions "a" and "b"
Out of specification Replace
the camshaft.
3. Check:
Camshaft oil passage
Obstruction Blow out with
compressed air. ...
Assembling the water pump
1. Install:
Water pump seal "1"
(into the water pump housing "2")
CAUTION:Never lubricate the water pump seal
surface
with oil or grease.
NOTE:
Install the water pump seal with the special
tools.
Install the water pump seal with the special
tools to the specifi ...