Yamaha YZF-R125 Service Manual: Installing the steering head
1. Lubricate:
- Upper bearing
- Lower bearing
- Bearing races
2. Install:
- Lower ring nut
- Rubber washer
- Upper ring nut
- Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22.
3. Install:
- Upper bracket
- Steering stem nut
NOTE:
Temporarily tighten the steering stem nut.
4. Install:
- Front fork legs Refer to "FRONT FORK" on page 4-44.
NOTE:
Temporarily tighten the upper and lower bracket pinch bolts.
5. Tighten:
- Steering stem nut
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the ste ...
Other materials:
Separating the crankcase
1. Remove:
Crankcase bolts
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stages
and in the proper sequence as shown.
A. Right crankcase
B. Left crankcase
2. Turn:
Shift drum segment
NOTE:
Turn the shift drum segment "1" to the position
shown in the illustration. In this ...
Checking the oil pump
1. Check:
Oil pump drive gear
Oil pump driven gear
Oil pump housing
Oil pump housing cover
Cracks/damage/wear Replace the
defective
part(s).
2. Measure:
Inner-rotor-to-outer-rotor-tip clearance "a"
Outer-rotor-to-oil-pump-housing clearance
"b"
- Oil-pump-housing-to-inn ...
Installing the piston and cylinder
1. Install:
Top ring "1"
2nd ring "2"
Oil ring expander "3"
Lower oil ring rail "4"
Upper oil ring rail "5"
NOTE:
Be sure to install the piston rings so that the
manufacturer marks or numbers face up.
2. Install:
Piston "1"
Piston pin "2"
Piston pin clips "3"
NOTE:
...