Yamaha YZF-R125 Service Manual: Installing the steering head
1. Lubricate:
- Upper bearing
- Lower bearing
- Bearing races
2. Install:
- Lower ring nut
- Rubber washer
- Upper ring nut
- Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22.
3. Install:
- Upper bracket
- Steering stem nut
NOTE:
Temporarily tighten the steering stem nut.
4. Install:
- Front fork legs Refer to "FRONT FORK" on page 4-44.
NOTE:
Temporarily tighten the upper and lower bracket pinch bolts.
5. Tighten:
- Steering stem nut
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the ste ...
Other materials:
Checking the water pump
1. Check:
Water pump housing cover
Water pump housing
Cracks/damage Replace.
Impeller shaft
Cracks/damage/wear Replace.
Bearing
Rough movement Replace.
Radiator outlet hose
Cracks/damage Replace.
...
Cable routing
Front brake light switch lead
Right handlebar switch lead
Throttle cable
Main switch
Clutch cable
Clutch switch lead
Left handlebar switch lead
Sub-wire harness
Horn
Speed sensor lead
Front brake hose
Main switch lead
Left headlight assembly lead
Right headlight asse ...
Removing the cylinder head
1. Align:
"I" mark "a" on the generator rotor
(with the stationary pointer "b" on the generator
cover)
a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compression
stroke, align the "I" mark "c" on the camshaft
sprocket with the mark "d" on the
cylinder h ...