Yamaha YZF-R125 Service Manual: Installing the steering head
1. Lubricate:
- Upper bearing
- Lower bearing
- Bearing races
2. Install:
- Lower ring nut
- Rubber washer
- Upper ring nut
- Lock washer Refer to "CHECKING AND ADJUSTING THE STEERING HEAD" on page 3-22.
3. Install:
- Upper bracket
- Steering stem nut
NOTE:
Temporarily tighten the steering stem nut.
4. Install:
- Front fork legs Refer to "FRONT FORK" on page 4-44.
NOTE:
Temporarily tighten the upper and lower bracket pinch bolts.
5. Tighten:
- Steering stem nut
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the ste ...
Other materials:
Checking the rear brake master cylinder
1. Check:
Brake master cylinder
Damage/scratches/wear Replace.
Brake fluid delivery passages
(brake master cylinder body)
Obstruction Blow out with
compressed air.
2. Check:
Brake master cylinder kit
Damage/scratches/wear Replace.
3. Check:
Brake fluid reservoir
Cracks/ ...
Cable routing
Front brake light switch lead
Right handlebar switch lead
Throttle cable
Main switch
Clutch cable
Clutch switch lead
Left handlebar switch lead
Sub-wire harness
Horn
Speed sensor lead
Front brake hose
Main switch lead
Left headlight assembly lead
Right headlight asse ...
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
repre ...