1. Remove:
Piston pin clips "1"
Piston pin "2"
Piston "3"
CAUTION: Do not use a hammer to drive the piston pin out. |
NOTE:
Before removing the piston pin clip, cover the crankcase opening with a clean rag to prevent the piston pin clip from falling into the crankcase.
Before removing the piston pin, deburr the piston pin clip groove and the piston pin bore area.
If both areas are deburred and the piston
pin is still difficult to remove, remove it with the
piston pin puller set "4".
2. Remove:
Top ring
2nd ring
Oil ring
NOTE:
When removing a piston ring, open the end gap with your fingers and lift the other side of the ring over the piston crown.
Checking the fuel line
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Lift the fuel tank. (Do not disconnect the fuel
hose, drain hose
3. Check:
Fuel hose "1"
Cracks/damage → Replace.
Loose connection Connect properly.
4. Install:
Fuel tank
Refer to "FUEL TANK" on pa ...
Installing the water pump
1. Install:
Water pump assembly "1"
O-rings "2"
NOTE:
Align the projection "a" on the impeller shaft
with the slit "b" on the camshaft sprocket bolt.
Lubricate the O-rings with a thin coat of lithiumsoap-
based grease.
2. Fill:
Cooling system
(with the specified amou ...
Intake air pressure sensor
1. Check:
Intake air pressure sensor output voltage
Out of specification Replace the throttle
body.
a. Connect the pocket tester (DC 20 V) to the
throttle body sensor assembly coupler as
shown.
Positive tester probe
pink/white "1"
Negative tester probe
gray/black "2"
...