Yamaha YZF-R125 Service Manual: Shift pedal does not move
Shift shaft
- Improperly adjusted shift rod
- Bent shift shaft
Shift drum and shift forks
- Foreign object in a shift drum groove
- Seized shift fork
- Bent shift fork guide bar
Transmission
- Seized transmission gear
- Foreign object between transmission gears
- Improperly assembled transmission
Poor medium-and-high-speed performance
Refer to "STARTING FAILURES" on page 9-1.
Engine
1. Air filter
Clogged air filter element
Fuel system
1. Fuel pump
Faulty fuel pump
Faulty gear shifting
Shifting is difficult
Refer ...
Jumps out of gear
Shift shaft
Incorrect shift pedal position
Improperly returned stopper lever
Shift forks
Worn shift fork
Shift drum
Incorrect axial play
Worn shift drum groove
Transmission
...
Other materials:
Checking the fuel line
1. Remove:
Left side panel
Refer to "GENERAL CHASSIS" on page 4-1.
2. Lift the fuel tank. (Do not disconnect the fuel
hose, drain hose
3. Check:
Fuel hose "1"
Cracks/damage → Replace.
Loose connection Connect properly.
4. Install:
Fuel tank
Refer to "FUEL TANK" on pa ...
General tightening torque specifications
This chart specifies tightening torques for standard
fasteners with a standard ISO thread pitch.
Tightening torque specifications for special components
or assemblies are provided for each
chapter of this manual. To avoid warpage, tighten
multi-fastener assemblies in a crisscross pattern
and ...
Checking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends Replace. ...