Yamaha YZF-R125 Service Manual: Troubleshooting

  • Any of the following fail to light: turn signal lights, brake light or indicator lights.
  • The horn fails to sound.
  • The fuel gauge fails to operate.
  • The speedometer fails to operate.

NOTE:

  • Before troubleshooting, remove the following part(s):

1. Seats

2. Fuel tank

3. Left upper side cowling

4. Right side panel

5. Left lower side cowling

Troubleshooting


Troubleshooting


Troubleshooting


    Circuit diagram
    4. Main fuse 5. Main switch 9. Battery 14.Neutral switch 25.ECU (engine control unit) 31.Fuel sender 34.Rear brake light switch 35.Front brake light switch 37.Tail/brake light 38.Rear rig ...

    Cooling system
    ...

    Other materials:

    Cable routing
    Front brake light switch lead Right handlebar switch lead Throttle cable Main switch Clutch cable Clutch switch lead Left handlebar switch lead Sub-wire harness Horn Speed sensor lead Front brake hose Main switch lead Left headlight assembly lead Right headlight asse ...

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Checking the oil pump
    1. Check: Oil pump drive gear Oil pump driven gear Oil pump housing Oil pump housing cover Cracks/damage/wear Replace the defective part(s). 2. Measure: Inner-rotor-to-outer-rotor-tip clearance "a" Outer-rotor-to-oil-pump-housing clearance "b" - Oil-pump-housing-to-inn ...

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