1. Stand the vehicle on a level surface
WARNING Securely support the vehicle so that there is no danger of it falling over. |
NOTE:
Place the vehicle on a suitable stand so that the front wheel is elevated.
2. Check:
Binding/looseness → Adjust the steering head.
3. Remove:
4. Adjust:
a. Remove the lock washer "1", the upper ring nut "2", and the rubber washer "3".
b. Tighten the lower ring nut "4" with a steering nut wrench "5".
NOTE:
Set the torque wrench at a right angle to the steering nut wrench.
c. Loosen the lower ring nut "4" completely, and then tighten it to specification with a steering nut wrench.
WARNING Do not overtighten the lower ring nut. |
d. Check the steering head for looseness or binding by turning the front fork all the way in both directions. If any binding is felt, remove the lower bracket and check the upper and lower bearings.
Refer to "STEERING HEAD" on page 4-52.
e. Install the rubber washer "3".
f. Install the upper ring nut "2".
g. Finger tighten the upper ring nut "2", and then align the slots of both ring nuts. If necessary, hold the lower ring nut and tighten the upper ring nut until their slots are aligned.
NOTE:
Make sure the lock washer tabs "a" sit correctly in the ring nut slots "b".
5. Install:
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Checking the connections
Check the leads, couplers, and connectors for
stains, rust, moisture, etc.
1. Disconnect:
Lead
Coupler
Connector
2. Check:
Lead
Coupler
Connector
Moisture → Dry with an air blower.
Rust/stains → Connect and disconnect several
times.
3. Check:
All co ...
Cleaning the air filter element
NOTE:
There is a check hose "1" at the bottom of the air
filter case. If dust and/or water collects in this
hose, clean the air filter element and air filter
case.
1. Remove:
Rider seat
Refer to "GENERAL CHASSIS" on page 4-1.
2. Remove:
Fuel tank
Refer to "FUEL TANK" on page ...