Yamaha YZF-R125 Service Manual: Checking the crankcase
1. Thoroughly wash the crankcase halves in a mild solvent.
2. Thoroughly clean all the gasket surfaces and crankcase mating surfaces.
3. Check:
- Crankcase
Cracks/damage
Replace. - Oil delivery passages
Obstruction
Blow out with
compressed air.
Separating the crankcase
1. Remove:
Crankcase bolts
NOTE:
Loosen each bolt 1/4 of a turn at a time, in stages
and in the proper sequence as shown.
A. Right crankcase
B. Left crankcase
2. Turn:
Shift drum s ...
Checking the timing chain and timing chain guide
1. Check:
Timing chain
Damage/stiffness Replace the
timing
chain and camshaft sprocket as a set.
2. Check:
Timing chain guide (intake side)
Damage/wear Replace.
Checking the oil stra ...
Other materials:
Checking the steering head
1. Wash:
Bearings
Bearing races
2. Check:
Bearings
Bearing races
Damage/pitting →Replace.
3. Replace:
Bearings
Bearing races
a. Remove the bearing races from the steering
head pipe with a long rod "1" and hammer.
b. Remove the bearing race from the lower
bracket ...
Intake air pressure sensor
1. Check:
Intake air pressure sensor output voltage
Out of specification Replace the throttle
body.
a. Connect the pocket tester (DC 20 V) to the
throttle body sensor assembly coupler as
shown.
Positive tester probe
pink/white "1"
Negative tester probe
gray/black "2"
...
Checking the primary driven gear
1. Check:
Primary driven gear "1"
Damage/wear Replace the
primary drive
gear and clutch housing as a set.
Excessive noise during operation
Replace
the primary drive gear and clutch housing as
a set.
...