Yamaha YZF-R125 Service Manual: Checking the rocker arms and rocker arm shafts

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Checking the rocker arms and rocker arm shafts

The following procedure applies to all of the rocker arms and rocker arm shafts.

1. Check:

  • Rocker arm Damage/wear Replace.

2. Check:

  • Rocker arm shaft Blue discoloration/excessive wear/pitting/ scratches  Replace or
    check the lubrication system.

3. Measure:

  • Rocker arm inside diameter "a" Out of specification Replace.

Checking the rocker arms and rocker arm shafts


4. Measure:

  • Rocker arm shaft outside diameter "a" Out of specification Replace.

Checking the rocker arms and rocker arm shafts


5. Calculate:

  • Rocker-arm-to-rocker-arm-shaft clearance

NOTE:

Calculate the clearance by subtracting the rocker arm shaft outside diameter from the rocker arm inside diameter.

Out of specification Replace the
defective part(s).


    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the cams ...

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as s ...

    Other materials:

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace the clutch plates as a set. ...

    Circuit diagram
    2. Crankshaft position sensor 4. Main fuse 5. Main switch 6. Radiator fan motor fuse 8. Sidestand switch 9. Battery 17.Engine stop switch 19.Intake air pressure sensor 20.Intake air temperature sensor 21.Throttle position sensor 22.Coolant temperature sensor 23.Lean angle sensor 24.S ...

    Troubleshooting
    Any of the following fail to light: turn signal lights, brake light or indicator lights. The horn fails to sound. The fuel gauge fails to operate. The speedometer fails to operate. NOTE: Before troubleshooting, remove the following part(s): 1. Seats 2. Fuel tank 3. Left upper ...

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