Yamaha YZF-R125 Service Manual: Checking the rocker arms and rocker arm shafts

Yamaha YZF-R125 Service Manual / Engine / Camshaft / Checking the rocker arms and rocker arm shafts

The following procedure applies to all of the rocker arms and rocker arm shafts.

1. Check:

  • Rocker arm Damage/wear Replace.

2. Check:

  • Rocker arm shaft Blue discoloration/excessive wear/pitting/ scratches  Replace or
    check the lubrication system.

3. Measure:

  • Rocker arm inside diameter "a" Out of specification Replace.

Checking the rocker arms and rocker arm shafts


4. Measure:

  • Rocker arm shaft outside diameter "a" Out of specification Replace.

Checking the rocker arms and rocker arm shafts


5. Calculate:

  • Rocker-arm-to-rocker-arm-shaft clearance

NOTE:

Calculate the clearance by subtracting the rocker arm shaft outside diameter from the rocker arm inside diameter.

Out of specification Replace the
defective part(s).


    Checking the camshaft
    1. Check: Camshaft lobes Blue discoloration/pitting/scratches  Replace the camshaft. 2. Measure: Camshaft lobe dimensions "a" and "b" Out of specification Replace the cams ...

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as s ...

    Other materials:

    Fuel
    Make sure there is sufficient gasoline in the tank. WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no on ...

    Rider seat
    To remove the rider seat Insert the key into the seat lock, and then turn it clockwise. Seat lock Open. Pull the rider seat off. To install the rider seat 1. Insert the projection on the front of the rider seat into the seat holder as shown. Projection ...

    Checking the front fork legs
    The following procedure applies to both of the front fork legs. 1. Check: Inner tube Outer tube Bends/damage/scratches Replace. WARNINGDo not attempt to straighten a bent inner tube as this may dangerously weaken it. 2. Measure: Spring free length "a" Out of sp ...

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