Yamaha YZF-R125 Service Manual: Checking the shift forks

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the shift forks

The following procedure applies to all of the shift forks.

1. Check:

  • Shift fork cam follower "1"
  • Shift fork pawl "2" Bends/damage/scoring/wear
    Replace the shift fork.

Checking the shift forks


2. Check:

  • Shift fork guide bar Roll the shift fork guide bar on a flat surface.

    Bends  Replace.


WARNING

Do not attempt to straighten a bent shift fork guide bar.

Checking the shift forks


3. Check:

Shift fork movement (along the shift fork guide bar) Rough movement Replace the shift
forks and shift fork guide bar as a set.

Checking the shift forks


    Transmission
    ...

    Checking the shift drum assembly
    1. Check: Shift drum groove Damage/scratches/wear Replace the shift drum assembly. Shift drum segment "1" Damage/wear  Replace the shift drum assembly. Shift drum bearing "2" ...

    Other materials:

    Installing the valves
    The following procedure applies to all of the valves and related components. 1. Deburr: Valve stem end (with an oil stone) 2. Lubricate: Valve stem "1" Valve stem seal "2" (with the recommended lubricant) 3. Install: Lower spring seat "1" Valve stem seal "2" V ...

    Checking the ignition coil
    1. Check: Primary coil resistance Out of specification  Replace. a. Disconnect the ignition coil connectors from the ignition coil terminals. b. Connect the pocket tester ( × 1) to the ignition coil as shown. Positive tester probe red/white "1" Negative tester probe orange ...

    Replacing the air filter element and cleaning the check hose
    The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element more frequently if you are riding in unusually wet or dusty areas. In addition, the air filter check hose must be ...

    2024 Copyright www.yam-r125.net |