Yamaha YZF-R125 Service Manual: Checking the shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Checking the shift drum assembly

1. Check:

  • Shift drum groove Damage/scratches/wear Replace
    the shift drum assembly.
  • Shift drum segment "1" Damage/wear  Replace the
    shift drum assembly.
  • Shift drum bearing "2" Damage/pitting Replace the
    shift drum assembly.

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: ...

    Checking the transmission
    1. Measure: Main axle runout (with a centering device and dial gauge "1") Out of specification Replace the main axle. 2. Measure: Drive axle runout (with a centering device an ...

    Other materials:

    Checking the clutch plates
    The following procedure applies to all of the clutch plates. 1. Check: Clutch plate Damage Replace the clutch plates as a set. 2. Measure: Clutch plate warpage (with a surface plate and thickness gauge "1") Out of specification Replace the clutch plates as a set. ...

    Catalytic converters
    This vehicle is equipped with catalytic converters in the exhaust system. WARNING The exhaust system is hot after operation. To prevent a fire hazard or burns: Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn. Park the vehic ...

    Checking the starter motor
    1. Check: Commutator Dirt Clean with 600 grit sandpaper. 2. Measure: Commutator diameter "a" Out of specification Replace the starter motor. 3. Measure: Mica undercut "a" Out of specification Scrape the mica to the proper measurement with a hacksaw blade ...

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