Yamaha YZF-R125 Service Manual: Checking the transmission
1. Measure:
- Main axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the main axle.
2. Measure:
- Drive axle runout
(with a centering device and dial gauge "1")
Out of specification
Replace
the drive axle.
3. Check:
- Transmission gears
Blue discoloration/pitting/wear
Replace the defective gear(s). - Transmission gear dogs
Cracks/damage/rounded edges
Replace the defective gear(s).
4. Check:
- Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect
Reassemble the
transmission axle assemblies.
5. Check:
- Transmission gear movement
Rough movement
Replace the
defective part(s).
Checking the shift drum assembly
1. Check:
Shift drum groove
Damage/scratches/wear Replace
the shift
drum assembly.
Shift drum segment "1"
Damage/wear Replace the
shift drum assembly.
Shift drum bearing "2" ...
Checking the clutch push rods
1. Check:
Long clutch push rod
Cracks/damage/wear Replace the
long
clutch push rod.
2. Measure:
Push rod bending limit
Out of specification Replace
the long
clutch push rod. ...
Other materials:
Tires
To maximize the performance, durability,
and safe operation of your motorcycle,
note the following points regarding
the specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
Operation of this vehicle with impro ...
Installing the radiator
1. Fill:
Cooling system
(with the specified amount of the recommended
coolant)
Refer to "CHANGING THE COOLANT" on
page 3-15.
2. Check:
Cooling system
Leaks Repair or replace any
faulty part.
3. Measure:
Radiator cap opening pressure
Below the specified pressure Repla ...
Checking the front brake hose
1. Check:
Brake hose "1"
Cracks/damage/wear
Replace.
2. Check:
Brake hose holder "2"
Loose connection Tighten the
holder bolt.
3. Hold the vehicle upright and apply the front
brake several times.
4. Check:
Brake hose
Brake fluid leakage Replace the
da ...