Yamaha YZF-R125 Service Manual: Transmission
- Checking the shift forks
- Checking the shift drum assembly
- Checking the transmission
- Checking the clutch push rods
- Assembling the main axle and drive axle
- Installing the shift forks and shift drum assembly
Installing the crankshaft
1. Install:
Crankshaft "1"
NOTE:
Install the crankshaft with the crankshaft installer
pot "2", crankshaft installer bolt "3", adapter
(M12) "4" and spacer (crankshaft installer) "5".
...
Checking the shift forks
The following procedure applies to all of the shift
forks.
1. Check:
Shift fork cam follower "1"
Shift fork pawl "2"
Bends/damage/scoring/wear
Replace the
shift fork.
2. Check:
...
Other materials:
Checking the camshaft sprocket and timing chain guide
1. Check:
Camshaft sprocket
More than 1/4 tooth wear "a" Replace
the
camshaft sprocket, timing chain and crankshaft
as a set.
a. 1/4 tooth
b. Correct
1. Timing chain roller
2. Camshaft sprocket
2. Check:
Timing chain guide (exhaust side)
Damage/wear Replace.
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Checking the thermostat
1. Check:
Thermostat
Does not open at 80.5-83.5 C (176.9-182.3
F) Replace.
a. Suspend the thermostat "1" in a container "2"
filled with water.
b. Slowly heat the water "3".
c. Place a thermometer "4" in the water.
d. While stirring the water, observe the thermostat
and th ...
Faulty clutch
Clutch slips
1. Clutch
Improperly assembled clutch
Improperly adjusted clutch cable
Loose or fatigued clutch spring
Worn friction plate
Worn clutch plate
2. Engine oil
Incorrect oil level
Incorrect oil viscosity (low)
Deteriorated oil
Clutch drags
1. Clutch
Unevenly t ...