Yamaha YZF-R125 Service Manual: Installing the crankshaft

Yamaha YZF-R125 Service Manual / Engine / Crankshaft / Installing the crankshaft

1. Install:

  • Crankshaft "1"

NOTE:

Install the crankshaft with the crankshaft installer pot "2", crankshaft installer bolt "3", adapter (M12) "4" and spacer (crankshaft installer) "5".


Installing the crankshaft


CAUTION:

To avoid scratching the crankshaft and to ease the installation procedure, lubricate the oil seal lips with lithium-soap-based grease and each bearing with engine oil.

NOTE:

Hold the connecting rod at top dead center (TDC) with one hand while turning the nut of the crankshaft installer bolt with the other. Turn the crankshaft installer bolt until the crankshaft bottoms against the bearing.

    Checking the crankshaft
    1. Measure: Crankshaft runout Out of specification Replace the crankshaft, bearing or both. NOTE: Turn the crankshaft slowly. 2. Measure: Big end side clearance Out of speci ...

    Transmission
    ...

    Other materials:

    Removing the starter clutch
    1. Remove: Starter clutch bolts "1" NOTE: While holding the generator rotor "2" with the sheave holder "3", remove the starter clutch bolts. Do not allow the sheave holder to touch the projection on the generator rotor. ...

    Checking the front brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake master cylinder reservoir Cracks/damage Replace the brake master cylinder. Brake maste ...

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of the water pump housing "2". ...

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