Yamaha YZF-R125 Service Manual: Removing the valves

The following procedure applies to all of the valves and related components.

NOTE:

Before removing the internal parts of the cylinder head (e.g., valves, valve springs, valve seats), make sure the valves properly seal.

1. Check:

  • Valve sealing Leakage at the valve seat Check
    the valve face, valve seat, and valve seat width.

    Refer to "CHECKING THE VALVE SEATS" on page 5-20.

a. Pour a clean solvent "a" into the intake and exhaust ports.

b. Check that the valves properly seal.

NOTE:

There should be no leakage at the valve seat "1".

Removing the valves


2. Remove:

  • Valve cotters "1"

NOTE:

Remove the valve cotters by compressing the valve spring with the valve spring compressor and the valve spring compressor attachment "2".


Removing the valves


3. Remove:

  • Upper spring seat "1"
  • Valve spring "2"
  • Valve "3"
  • Valve stem seal "4"
  • Lower spring seat "5"

NOTE:

Identify the position of each part very carefully so that it can be reinstalled in its original place.

Removing the valves


    Valves and valve springs
    ...

    Checking the valves and valve guides
    The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve ...

    Other materials:

    Checking the steering
    Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Place a stand under the engine to raise the front wheel off the ground. WARNING! To ...

    Separating the crankcase
    1. Remove: Crankcase bolts NOTE: Loosen each bolt 1/4 of a turn at a time, in stages and in the proper sequence as shown. A. Right crankcase B. Left crankcase 2. Turn: Shift drum segment NOTE: Turn the shift drum segment "1" to the position shown in the illustration. In this ...

    Checking the front brake lever free play
    Checking the front brake lever free play Brake lever free play The brake lever free play should measure 2.0-5.0 mm (0.08-0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake system. WARNING An incorrect brake le ...

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