The following procedure applies to all of the valves and valve guides.
1. Measure:
Replace the
Valve-stem-to-valve-guide clearance =
Valve guide inside diameter "a" -
Valve stem diameter "b" 

2. Replace:
NOTE:
To ease valve guide removal and installation, and to maintain the correct fit, heat the cylinder head to 100 C (212 F) in an oven.
a. Remove the valve guide with the valve guide remover "1".

b. Install the new valve guide with the valve
guide installer "2" and valve guide remover
"1". 

a. Valve guide position
c. After installing the valve guide, bore the valve guide with the valve guide reamer "3" to obtain the proper valve-stem-to-valve-guide clearance.

NOTE:
After replacing the valve guide, reface the valve
seat. 
3. Eliminate:
4. Check:
Grind the valve
Replace
5. Measure:
Replace


6. Measure:
Replace
NOTE:


Removing the valves
Checking the valve seatsDisassembling the water pump
1. Remove:
Water pump seal "1"
NOTE:
Remove the water pump seal from the inside of
the water pump housing "2".
2. Remove:
Bearing "1"
NOTE:
Remove the bearing from the outside of the water
pump housing "2".
...
Installing the throttle body
1. Install:
Throttle body joint clamps
NOTE:
Align the projections "a" on the throttle body joint
with the slot "b" in each throttle body joint clamp.
2. Install:
Throttle body joint
NOTE:
Align the projection "a" on the throttle body joint
with the slot "b" in the intake mani ...
Be a Responsible Owner
As the vehicle's owner, you are responsible
for the safe and proper operation
of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are dependent
upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
...