Yamaha YZF-R125 Service Manual: Checking the valve seats

Yamaha YZF-R125 Service Manual / Engine / Valves and valve springs / Checking the valve seats

The following procedure applies to all of the valves and valve seats.

1. Eliminate:

Carbon deposits (from the valve face and valve seat)

2. Check:

Valve seat Pitting/wear Replace the
cylinder head.

3. Measure:

Valve seat width C "a" Out of specification Replace
the cylinder head.

Checking the valve seats

a. Apply Mechanic's blueing dye (Dykem) "b" onto the valve face.

Checking the valve seats

b. Install the valve into the cylinder head.

c. Press the valve through the valve guide and onto the valve seat to make a clear impression.

d. Measure the valve seat width.

NOTE:

Where the valve seat and valve face contacted one another, the blueing will have been removed.

4. Lap:

Valve face
Valve seat

NOTE:

After replacing the cylinder head or replacing the valve and valve guide, the valve seat and valve face should be lapped.

a. Apply a coarse lapping compound "a" to the valve face.

CAUTION:

Do not let the lapping compound enter the gap between the valve stem and the valve guide.

Checking the valve seats

b. Apply molybdenum disulfide oil onto the valve stem.

Checking the valve seats

c. Install the valve into the cylinder head.

d. Turn the valve until the valve face and valve seat are evenly polished, then clean off all of the lapping compound.

NOTE:

For the best lapping results, lightly tap the valve seat while rotating the valve back and forth between your hands.

Checking the valve seats

e. Apply a fine lapping compound to the valve face and repeat the above steps.

f. After every lapping procedure, be sure to clean off all of the lapping compound from the valve face and valve seat.

g. Apply Mechanic's blueing dye (Dykem) "b" onto the valve face.

Checking the valve seats

h. Install the valve into the cylinder head.

i. Press the valve through the valve guide and onto the valve seat to make a clear impression.

j. Measure the valve seat width "c" again. If the valve seat width is out of specification, reface and lap the valve seat.

Checking the valve seats

Checking the valves and valve guides

The following procedure applies to all of the valves and valve guides. 1. Measure: Valve-stem-to-valve-guide clearance Out of specification Replace the valve guide. Valve-stem-to-valve ...

Checking the valve springs

The following procedure applies to all of the valve springs. 1. Measure: Valve spring free length "a" Out of specification Replace the valve spring. 2. Measure: Compressed valve ...

Other materials:

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1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Elevate: Rear wheel NOTE: Place the vehicle on a suitable stand so that the rear wheel is elevated. 3. Remove: Rear brake caliper NOTE: ...

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1. Remove: Oil seal Wheel bearings a. Clean the surface of the front wheel hub. b. Remove the oil seal "1" with a flat-head screwdriver. NOTE: To prevent damaging the wheel, place a rag "2" between the screwdriver and the wheel surface. c. Remove the wheel bearings "3" with a ge ...