Yamaha YZF-R125 Service Manual: Checking the crankshaft
1. Measure:
- Crankshaft runout
Out of specification
Replace
the crankshaft, bearing or both.
NOTE:
Turn the crankshaft slowly.
2. Measure:
- Big end side clearance
Out of specification
Replace
the crankshaft.
3. Measure:
- Crankshaft width
Out of specification
Replace the crankshaft.
3. Measure:
- Crankshaft width
Out of specification Replace the crankshaft.
4. Check:
- Crankshaft sprocket
Damage/wear
Replace the
crankshaft. - Bearing
Cracks/damage/wear
Replace the
crankshaft.
5. Check:
- Crankshaft journal
Scratches/wear
Replace the
crankshaft. - Crankshaft journal oil passage
Obstruction
Blow out with
compressed air.
Removing the crankshaft
1. Remove:
Crankshaft "1"
NOTE:
Remove the crankshaft with the crankcase
separating tool "2".
Make sure the crankcase separating tool is
centered over the crankshaft.
CAUTIO ...
Installing the crankshaft
1. Install:
Crankshaft "1"
NOTE:
Install the crankshaft with the crankshaft installer
pot "2", crankshaft installer bolt "3", adapter
(M12) "4" and spacer (crankshaft installer) "5".
...
Other materials:
Disassembling the water pump
1. Remove:
Water pump seal "1"
NOTE:
Remove the water pump seal from the inside of
the water pump housing "2".
2. Remove:
Bearing "1"
NOTE:
Remove the bearing from the outside of the water
pump housing "2".
...
Checking the front brake master cylinder
1. Check:
Brake master cylinder
Damage/scratches/wear Replace.
Brake fluid delivery passages
(brake master cylinder body)
Obstruction Blow out with
compressed air.
2. Check:
Brake master cylinder reservoir
Cracks/damage Replace the brake
master
cylinder.
Brake maste ...
Checking the clutch housing
1. Check:
Clutch housing dogs "1"
Damage/pitting/wear
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause erratic
clutch operation.
2. Check:
Bearing
Damage/wear Replace the
bearing and
clutch housin ...