Yamaha YZF-R125 Service Manual: Removing the rear brake master cylinder

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Removing the rear brake master cylinder

NOTE:

Before removing the rear brake master cylinder, drain the brake fluid from the entire brake system.

1. Disconnect:

  • Rear brake light switch coupler

2. Loosen:

  • Rear brake light switch "1"

3. Remove:

  • Rear brake master cylinder bolts
  • Rear brake master cylinder

4. Remove:

  • Rear brake light switch "1"
  • Copper washers "2"
  • Brake hose "3"

Removing the rear brake master cylinder


NOTE:

To collect any remaining brake fluid, place a container under the master cylinder and the end of the brake hose.

    Installing the rear brake caliper
    1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

    Checking the rear brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake ...

    Other materials:

    Removing the crankshaft
    1. Remove: Crankshaft "1" NOTE: Remove the crankshaft with the crankcase separating tool "2". Make sure the crankcase separating tool is centered over the crankshaft. CAUTION: To protect the end of the crankshaft, place an appropriate sized socket between the c ...

    Checking the rear brake caliper
    1. Check: Brake caliper piston "1" Rust/scratches/wear Replace the brake caliper piston. Brake caliper cylinder "2" Scratches/wear Replace the brake caliper assembly. Brake caliper body "3" Cracks/damage   Replace the brake caliper assembly. Brake fluid deli ...

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

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