Yamaha YZF-R125 Service Manual: Removing the rear brake master cylinder

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Removing the rear brake master cylinder

NOTE:

Before removing the rear brake master cylinder, drain the brake fluid from the entire brake system.

1. Disconnect:

  • Rear brake light switch coupler

2. Loosen:

  • Rear brake light switch "1"

3. Remove:

  • Rear brake master cylinder bolts
  • Rear brake master cylinder

4. Remove:

  • Rear brake light switch "1"
  • Copper washers "2"
  • Brake hose "3"

Removing the rear brake master cylinder


NOTE:

To collect any remaining brake fluid, place a container under the master cylinder and the end of the brake hose.

    Installing the rear brake caliper
    1. Install: Brake caliper "1" Copper washers Brake hose "2" Union bolt "3" WARNINGProper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ...

    Checking the rear brake master cylinder
    1. Check: Brake master cylinder Damage/scratches/wear Replace. Brake fluid delivery passages (brake master cylinder body) Obstruction Blow out with compressed air. 2. Check: Brake ...

    Other materials:

    Checking the radiator
    1. Check: Radiator fins obstruction clean. Apply compressed air to the rear of the radiator. Damage  repair or replace. NOTE: Straighten any flattened fins with a thin, flat-head screwdriver. 2. Check: Radiator hoses Cracks/damage Replace. 3. Measure: Radiator cap ...

    Checking the fuel pressure
    1. Check: Pressure regulator operation a. Remove the fuel hose connector cover "1" and disconnect the fuel hose "2" from the fuel pump. CAUTION:Although the fuel has been removed from the fuel tank, be careful when removing the fuel hose, since there may be fuel remaining i ...

    Adjusting the clutch lever free play
    Adjusting the clutch lever free play Clutch lever free play adjusting bolt Clutch lever free play The clutch lever free play should measure 10.0-15.0 mm (0.39-0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. Slide the ...

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