Yamaha YZF-R125 Service Manual: Installing the rear brake caliper

Yamaha YZF-R125 Service Manual / Chassis / Rear brake / Installing the rear brake caliper

1. Install:

Brake caliper "1"

Copper washers
Brake hose "2"
Union bolt "3"

WARNING

Proper brake hose routing is essential to insure safe vehicle operation. Refer to "CABLE ROUTING" on page 2-33.

CAUTION:

When installing the brake hose onto the brake caliper, be sure to position the brake pipe "a" into the slot "b" in the brake caliper.

Installing the rear brake caliper

2. Install:

Brake pad spring
Brake pads
Brake pad retaining bolts
Rear brake caliper Refer to "REPLACING THE REAR BRAKE PADS" on page 4-33.

3. Install:

Rear wheel Refer to "REAR WHEEL" on page 4-12.

4. Fill:

Brake fluid reservoir (with the specified amount of the recommended brake fluid)

WARNING

Use only the designated brake fluid. Other brake fluids may cause the rubber seals to deteriorate, causing leakage and poor brake performance.
Refill with the same type of brake fluid that is already in the system. Mixing brake fluids may result in a harmful chemical reaction, leading to poor brake performance.
When refilling, be careful that water does not enter the brake fluid reservoir. Water will significantly lower the boiling point of the brake fluid and could cause vapor lock.

CAUTION:

Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt brake fluid immediately.

5. Bleed:

Brake system Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.

6. Check:

Brake fluid level Below the minimum level mark "a"
Add the recommended brake fluid to the proper level.

Refer to "CHECKING THE BRAKE FLUID LEVEL" on page 3-18.

Installing the rear brake caliper

7. Check:

Brake pedal operation Soft or spongy feeling Bleed
the brake system.

Refer to "BLEEDING THE HYDRAULIC BRAKE SYSTEM" on page 3-20.

Assembling the rear brake caliper

WARNING Before installation, all internal brake components should be cleaned and lubricated with clean or new brake fluid. Never use solvents on internal brake components as ...

Removing the rear brake master cylinder

NOTE: Before removing the rear brake master cylinder, drain the brake fluid from the entire brake system. 1. Disconnect: Rear brake light switch coupler 2. Loosen: Rear brake light switc ...

Other materials:

Setting the diagnostic mode
1. Set the main switch to "OFF" and the engine stop switch to " ". 2. Disconnect the self-diagnosis signal connector "1", and then connect the FI diagnostic tool "2" as shown. 3. Disconnect the fuel pump coupler. 4. While pressing the "MODE" button, set the main switch to "ON". NOTE: ...

Installing the front wheel (disc)
1. Install: Front brake disc NOTE: Be sure to install the front brake disc with the arrow mark "a" on the disc facing out. Tighten the brake disc bolts in stages and in a crisscross pattern. 2. Check: Front brake disc Refer to "CHECKING THE FRONT BRAKE DISC" on page 4 ...

Removing and installing the cowlings and panel
Removing and installing the cowlings and panel Cowling A Cowling B Cowling C Cowling D Panel A The cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be ...