Yamaha YZF-R125 Service Manual: Assembling the main axle and drive axle

Yamaha YZF-R125 Service Manual / Engine / Transmission / Assembling the main axle and drive axle

1. Install:

  • Toothed washer "1"
  • Circlip "2"

NOTE:

  • Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear.
  • Be sure the circlip ends "b" are positioned at the axle spline groove "c".

Assembling the main axle and drive axle


2. Install:

  • 2nd pinion gear "1"

NOTE:

Press the 2nd pinion gear into the main axle "2", as shown in the illustration.


Assembling the main axle and drive axle


    Checking the clutch push rods
    1. Check: Long clutch push rod Cracks/damage/wear Replace the long clutch push rod. 2. Measure: Push rod bending limit Out of specification Replace the long clutch push rod. ...

    Installing the shift forks and shift drum assembly
    1. Install: Shift fork-L "1" Shift fork-C "2" Shift fork-R "3" Shift drum assembly "4" Springs Shift fork guide bar "5" NOTE: The embossed marks on the shift forks should face towar ...

    Other materials:

    Types of bulbs
    The bulbs used on this vehicle are shown in the illustration. Bulbs "a" and "b" are used for the headlights and usually use a bulb holder that must be detached before removing the bulb. The majority of these types of bulbs can be removed from their respective socket by turning them coun ...

    Shifting
    Shifting Shift pedal Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. TIP To shift the transmission into the neutral position, press the ...

    Checking the ignition spark gap
    1. Check: Ignition spark gap Out of specification Perform the ignition system troubleshooting, starting with step 5. Refer to "TROUBLESHOOTING" on page 8-3. NOTE: If the ignition spark gap is within specification, the ignition system circuit is operating normally. a. Disconnect the spa ...

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