Yamaha YZF-R125 Service Manual: Installing the shift forks and shift drum assembly

Yamaha YZF-R125 Service Manual / Engine / Transmission / Installing the shift forks and shift drum assembly

1. Install:

  • Shift fork-L "1"
  • Shift fork-C "2"
  • Shift fork-R "3"
  • Shift drum assembly "4"
  • Springs
  • Shift fork guide bar "5"

NOTE:

The embossed marks on the shift forks should face towards the right side of the engine and be in the following sequence: "R", "C", "L".

Installing the shift forks and shift drum assembly


2. Check:

Transmission Rough movement Repair.


NOTE:

  • Apply engine oil to each gear and bearing thoroughly.
  • Before assembling the crankcase, make sure that the transmission is in neutral and that the gears turn freely.

Installing the shift forks and shift drum assembly


    Assembling the main axle and drive axle
    1. Install: Toothed washer "1" Circlip "2" NOTE: Be sure to install the circlip so that its sharp edge "a" is facing away from the toothed washer and gear. Be sure the circlip ends ...

    Cooling system
    ...

    Other materials:

    Cleaning the air filter element
    NOTE: There is a check hose "1" at the bottom of the air filter case. If dust and/or water collects in this hose, clean the air filter element and air filter case. 1. Remove: Rider seat Refer to "GENERAL CHASSIS" on page 4-1. 2. Remove: Fuel tank Refer to "FUEL TANK" on page ...

    Checking the coolant level
    1. Stand the vehicle on a level surface. NOTE: Place the vehicle on a suitable stand. Make sure the vehicle is upright. 2. Check: Coolant level The coolant level should be between the maximum level mark "a" and minimum level mark "b". Below the minimum level mark →  Add t ...

    Rear wheel
    To remove the rear wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the axle nut. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Lift the rear wheel off the ground according to the pr ...

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