1. Check:
Timing chain tensioner Cracks/damage/rough movement Replace.
a. Lightly press the timing chain tensioner rod into the timing chain tensioner housing by hand.
NOTE:
While pressing the timing chain tensioner rod, wind it clockwise with a thin screwdriver "1" until it stops.
b. Remove the screwdriver and slowly release the timing chain tensioner rod.
c. Make sure that the timing chain tensioner rod comes out of the timing chain tensioner housing smoothly. If there is rough movement, replace the timing chain tensioner.
Installing the cylinder head
1. Install:
Cylinder head
NOTE:
Pass the timing chain through the timing chain
cavity.
2. Tighten:
Cylinder head bolts "1"
Cylinder head bolts "2"
NOTE:
Lubricate the cylinder head bolts and washers
with engine oil.
Tighten the cylinder head bolts in the proper
tighten ...
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Battery
A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the intervals
specified in the periodic maintenance
and lubrication chart.
WARNING
Electrolyte is pois ...