1. Check:
a. Check the decompression system with the camshaft sprocket and the decompression cam installed to the camshaft.
b. Check that the decompression lever "1" moves smoothly.
c. Without operating the decompression lever, check that the decompression cam "2" projects from the camshaft (exhaust cam) as shown in the illustration "A".
d. Move the decompression lever "1" in the direction of the arrow shown and check that the decompression cam does not project from the camshaft (exhaust cam) as shown in the illustration "B".


Checking the timing chain tensioner
Installing the cylinder headSetting the diagnostic mode
1. Set the main switch to "OFF" and the engine stop switch to "
".
2. Disconnect the self-diagnosis signal connector "1", and then connect the FI
diagnostic tool "2" as
shown.
3. Disconnect the fuel pump coupler.
4. While pressing the "MODE" button, set the main switch to "ON".
NOTE:
...
Checking the water pump
1. Check:
Water pump housing cover
Water pump housing
Cracks/damage Replace.
Impeller shaft
Cracks/damage/wear Replace.
Bearing
Rough movement Replace.
Radiator outlet hose
Cracks/damage Replace.
...
Assembling the crankcase
1. Thoroughly clean all the gasket mating surfaces
and crankcase mating surfaces.
2. Apply:
Sealant
(onto the crankcase mating surfaces)
NOTE:
Do not allow any sealant to come into contact
with the oil gallery.
3. Install:
Right crankcase
NOTE:
Turn the shift drum segment ...