Yamaha YZF-R125 Service Manual: Checking the water pump

1. Check:

  • Water pump housing cover
  • Water pump housing Cracks/damage Replace.

  • Impeller shaft Cracks/damage/wear Replace.

  • Bearing Rough movement Replace.

  • Radiator outlet hose Cracks/damage Replace.

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of ...

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Other materials:

    Installing the swingarm
    1. Lubricate: Bearings Spacers Dust covers Pivot shaft 2. Install: Bearings "1" 2. Swingarm A. Left side B. Right side 3. Install: Swingarm adjusting collar "1" Swingarm "2" Pivot shaft Pivot shaft nut "3" a. Install, and then fully turn in the swingarm adju ...

    Chassis tightening torques
    NOTE: First, tighten the lower ring nut to approximately 48 Nm (4.8 m.kg, 35 ft.lb) with a torque wrench, then loosen the lower ring nut completely. Retighten the lower ring nut to 13 Nm (1.3 m.kg, 9.4 ft.lb) with a torque wrench. ...

    Checking the radiator fan motor
    1. Check: Radiator fan motor Faulty/rough movement → Replace. a. Disconnect the radiator fan motor coupler from the wire harness. b. Connect the battery (DC 12 V) as shown. Positive tester probe → blue "1" Negative tester probe → black "2" c. Measure ...

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