Yamaha YZF-R125 Service Manual: Checking the water pump

1. Check:

  • Water pump housing cover
  • Water pump housing Cracks/damage Replace.

  • Impeller shaft Cracks/damage/wear Replace.

  • Bearing Rough movement Replace.

  • Radiator outlet hose Cracks/damage Replace.

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of ...

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Other materials:

    Checking the primary drive gear
    1. Remove: Primary drive gear Refer to "BALANCER GEAR" on page 5-53. 2. Check: Primary drive gear Damage/wear  Replace the primary drive gear and clutch housing as a set. Excessive noise during operation Replace the primary drive gear and clutch housing as a set ...

    Checking the switches
    1. Clutch switch 2. Main switch 3. Front brake light switch 4. Sidestand switch 5. Rear brake light switch 6. Neutral switch 7. Turn signal switch 8. Horn switch 9. Dimmer switch 10.Pass switch 11.Engine stop switch 12.Start switch Check each switch for continuity with the pocket tes ...

    Checking the rectifier/regulator
    1. Check: Rectifier/regulator output voltage Out of specification → Replace the rectifier/ regulator. a. Set the engine tachometer to the spark plug lead. b. Connect the pocket tester (DC 20 V) to the rectifier/regulator coupler as shown. Positive tester probe red "1" Negat ...

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