Yamaha YZF-R125 Service Manual: Checking the water pump

1. Check:

  • Water pump housing cover
  • Water pump housing Cracks/damage Replace.

  • Impeller shaft Cracks/damage/wear Replace.

  • Bearing Rough movement Replace.

  • Radiator outlet hose Cracks/damage Replace.

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of ...

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Other materials:

    Checking the shift forks
    The following procedure applies to all of the shift forks. 1. Check: Shift fork cam follower "1" Shift fork pawl "2" Bends/damage/scoring/wear Replace the shift fork. 2. Check: Shift fork guide bar Roll the shift fork guide bar on a flat surface. Bends  Replace. ...

    Checking the fuel sender
    1. Drain the fuel from the fuel tank. 2. Check: Fuel sender resistance Out of specification → Replace the fuel sender. a. Connect the pocket tester ( × 10) to the fuel sender coupler as shown. Positive tester probe sky blue "1" Negative tester probe orange/white " ...

    Starting circuit cut-off system operation
    If the engine stop switch is set to " " and the main switch is set to "ON" (both switches are closed), the starter motor can only operate if at least one of the following conditions is met: The transmission is in neutral (the neutral switch is closed). The clutch lever is pulled to the ...

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