Yamaha YZF-R125 Service Manual: Checking the water pump

1. Check:

  • Water pump housing cover
  • Water pump housing Cracks/damage Replace.

  • Impeller shaft Cracks/damage/wear Replace.

  • Bearing Rough movement Replace.

  • Radiator outlet hose Cracks/damage Replace.

    Disassembling the water pump
    1. Remove: Water pump seal "1" NOTE: Remove the water pump seal from the inside of the water pump housing "2". 2. Remove: Bearing "1" NOTE: Remove the bearing from the outside of ...

    Assembling the water pump
    1. Install: Water pump seal "1" (into the water pump housing "2") CAUTION:Never lubricate the water pump seal surface with oil or grease. NOTE: Install the water pump ...

    Other materials:

    Rear wheel
    To remove the rear wheel WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. Loosen the axle nut. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Lift the rear wheel off the ground according to the pr ...

    Installing the camshaft and rocker arms
    1. Lubricate: Rocker arms Rocker arm shafts 2. Lubricate: Camshaft 3. Install: Camshaft "1" NOTE: Make sure that the camshaft projections "a" and hole "b" are positioned as shown in the illustration. 4. Install: Rocker arms Rocker arm shafts "1" NOTE: Make ...

    Installing the water pump
    1. Install: Water pump assembly "1" O-rings "2" NOTE: Align the projection "a" on the impeller shaft with the slit "b" on the camshaft sprocket bolt. Lubricate the O-rings with a thin coat of lithiumsoap- based grease. 2. Fill: Cooling system (with the specified amou ...

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