1. Install:
NOTE:
2. Check:
3. Lubricate:
4. Install:
NOTE:
Make sure the speed sensor and the wheel hub are installed with the two projections meshed into the two slots respectively.
5. Install:
NOTE:
Make sure the stopper "a" in the speed sensor fits over the slot "b" on the outer tube.
6. Tighten:
WARNING Make sure the brake hose is routed properly. |
CAUTION: Before tightening the wheel axle, push down hard on the handlebar(s) several times and check if the front fork rebounds smoothly. |
a. Insert the front wheel axle from the right side and tighten it from the left side to 59 Nm (5.9 m.kg, 43 ft.lb) without performing temporary tightening.
b. Tighten the front wheel axle pinch bolt to 14 Nm (1.4 m.kg, 10 ft.lb) without performing temporary tightening.
c. Check that the right end of the front wheel axle is flush with the front fork. If necessary, manually push the front wheel axle or lightly tap it with a soft hammer until its end is flush with the front fork. However, if the surface of the front wheel axle end is not parallel to the surface of the front fork, align a point on the outer edge of the axle with the fork, making sure that the axle does not protrude past the fork.
Assembling the oil pump
1. Lubricate:
Oil pump inner rotor
Oil pump outer rotor
Oil pump driven gear
(with the recommended lubricant)
2. Install:
Oil pump outer rotor
Oil pump inner rotor "1"
Oil pump driven gear
Pin "2"
NOTE:
When installing the inner rotor, align the pin "2"
in the oil pump sh ...
Checking the front brake lever free play
Checking the front brake lever free play
Brake lever free play
The brake lever free play should measure
2.0-5.0 mm (0.08-0.20 in) as
shown. Periodically check the brake lever
free play and, if necessary, have a
Yamaha dealer check the brake system.
WARNING
An incorrect brake le ...
Checking the clutch springs
The following procedure applies to all of the
clutch springs.
1. Check:
Clutch spring
Damage Replace the clutch
springs as a
set.
2. Measure:
Clutch spring free length "a"
Out of specification Replace
the clutch
springs as a set.
...